160 TPH Asphalt Batch Mix Plant

Description

A 160 TPH Asphalt Batch Mix Plant is a high-capacity asphalt production unit designed for large-scale road construction projects. It ensures precise batching, consistent mix quality, and efficient performance, making it ideal for highways, urban roads, and airport runways.

Key Features & Specifications1. Production Capacity

• 160 Tons Per Hour (TPH)
• Suitable for medium to large-scale projects.

2. Batching System

• Fully automatic PLC-based control panel for accurate weighing and mixing.
• Individual weighing of aggregates, filler, bitumen, and additives.
• High-speed batch mixing ensures uniform composition.

3. Cold Aggregate Feeder Bins

• 4 to 5 bins with adjustable gates for controlled material flow.
• Vibratory motors to prevent clogging and maintain consistent feeding.

4. Drying & Heating System

• Counterflow drying drum with efficient burner system.
• Fuel options: Diesel, LDO, gas, or coal.
• Fully insulated drying drum for better heat retention.

5. Mixing Tower

• Twin-shaft mixer ensures homogeneous asphalt mix.
• Hot elevator and vibrating screen for proper aggregate gradation.
• Separate filler storage and dosing system.

6. Bitumen Storage & Heating

• Bitumen tanks with automatic temperature control.
• Thermic oil heaters ensure smooth bitumen flow.
• Pug mill mixer for precise bitumen-aggregate blending.

7. Dust & Pollution Control

• Baghouse filter system for dust collection.
• Wet scrubbers (optional) for enhanced pollution control.
• Meets environmental standards for emissions.

8. Control Panel & Automation

• PLC-based control panel with touchscreen interface.
• Real-time production monitoring and data logging.
• Remote operation capability (optional).

Advantages of a 160 TPH Asphalt Batch Mix Plant

✔ High Efficiency – Ensures faster project completion.
✔ Consistent Mix Quality – Precise weighing and batching.
✔ Fuel-Efficient Burner – Reduces operational costs.
✔ Fully Automated Operations – Minimizes manual intervention.
✔ Modular Design – Easy installation, transport, and maintenance.

Applications

• Highway & Expressway Construction
• Urban & Rural Road Development
• Airport Runway & Taxiway Paving
• Industrial & Commercial Parking Lots